Cycling-Gear Manufacturer Improves Operations and Planning with New Business Software
Chris Robinson, Chief Operating Officer, Canari Cyclewear
OfficeOps
Microsoft Dynamics NAV
apparel retailing
United States
From engineering and production to quality assurance and customer service—the role of Operations is to increase profit by getting quality product ready for market on time and to provide the best possible customer service.
Operations encompasses different departments, including research and development, engineering, materials, production, plant management, purchasing, warehousing, and shipping and receiving. To facilitate collaboration among departments, the Operations team needs a business management solution to provide a single source of data and platform for shared processes.
Using a single system for different department helps to ensure that all orders are complete and filled in a timely and accurate manner. And an integrated system allows your company to manage exceptions as smoothly as possible. Managers have access to the same source of information, so everyone is kept up to date on customer demand, materials shipments, and production schedules.
People
Vince, an Operations Manager
My job is to bring people together to execute on our business strategy. I make sure the departments under my supervision have what they need, when they need it. I'm a problem-solver, and my motto is "There's no time like the present to address problems." Every day, I meet with warehouse, production, purchasing, materials, and shipping and receiving managers to review sales order reports and address any concerns. It's up to me to discover potential issues—such as exceptions and unusually large orders—and coordinate a cohesive response through discussion, prioritization, and planning. I also try to spend some time on the factory floor, checking in with the machine operators and the shop floor manager.
It's extremely important that people have the information they need to do their job. That's why I appreciate our company's Microsoft Dynamics business management solution—it works like familiar Microsoft software so people can quickly drill down for contextual information or take action on the spot.
Susan, an Order Processor
I do a lot of different things, but processing orders is my first priority. I ensure that workers in the shop have adequate time to prepare and ship the orders. I help expedite "rush" orders and address issues with problem orders.
In addition, I assist other departments with purchase orders and invoicing. I talk with the Purchasing Manager all the time. I check inventory levels every day using Microsoft Dynamics to see what we need to order. I also work with Accounting to help ensure that orders aren't automatically shipped to clients who are behind in their bills.
Sammy, a Shipping Manager
My responsibility is to help keep the company profitable by ensuring that orders are shipped on time, are accurate, and arrive intact. Sometimes, not having sufficient product is a problem, so I work to ensure we can meet demand as much as possible. Our Receiving process is also important to my role. An incoming shipment might include something that we need to complete an outgoing shipment. We will unpack something immediately if we know it will let us send out a shipment that would otherwise be delayed. I watch for opportunities to make shipping cost-effective—for example, we might unpack two incoming shipments and repack then into one outgoing order rather than sending it out two separate shipments.
At the end of the day, I like to know that as much has been shipped as possible—as accurately as possible—and that the warehouse is in order.
Processes
Microsoft Dynamics serves as a shared source of data and processes for engineering, materials, production, and shipping and receiving, helping those departments work together to achieve business success. Some of the challenges faced by Operations teams include:
Efficient order entry and distribution. To effectively meet customer needs, Operations groups need to maintain tight control over order processing, transmit orders quickly to the appropriate departments, and keep sufficient stock on hand to complete the orders. But many variables may complicate these tasks. Microsoft Dynamics gives order processors the tools they need to effectively communicate with customer service, sales, purchasing, and warehouse departments in a well-designed order-entry system that looks and feels like familiar Microsoft Office system software.
Integrated demand planning. For manufacturing and distribution, demand planning determines whether production is efficient and whether delivery is comfortably and economically on-time. Microsoft Dynamics helps Operations managers create accurate demand forecasts based on historical sales and customer data. Reports and access to ongoing key performance indicators help provide insight into emerging trends. Materials, production, and logistics departments use this information as a foundation for their own planning. And Microsoft Dynamics Microsoft Dynamics simplifies demand planning by integrating with Microsoft Office Excel.
Capably manage exceptions. For manufacturing operations, the key to customer satisfaction is the ability to produce and deliver what customers want, when they want it. So manufacturers need to be effective in managing orders that call for customized products and that require special materials or process adjustments. Throughout your operations, Microsoft Dynamics supports exceptions management with flexible planning and production options and the ability to account for non-inventory parts or add items to the inventory. And because Microsoft Dynamics sales and manufacturing functionality is integrated with financial management, employees can easily make required accounting adjustments.
www.pargesoft.com Microsoft Dynamics AX NAV CRM Global Partner
Microsoft leads the industry in business intelligence solutions.
Microsoft business intelligence solutions are scalable and designed to evolve with your business. With continuous innovation since initial release, Microsoft business intelligence solutions are built on open, industry-wide standards – making integration with your other systems easier and less costly than the alternatives.
BI Benefits
Improve organizational effectivenessMicrosoft business intelligence enables you to create and manage information through an integrated system that includes core business productivity features, such as collaboration tools, search capabilities, and content management. The workplace becomes highly efficient, resulting in cost savings and low total cost of ownership (TCO).
BI In Action
Accurate, integrated data empowers success at Northumbria UniversityStakeholders at Northumbria University use Microsoft Business Intelligence solutions to gain access to near real-time, streaming reports to support effective decision-making.
"Within one year the team was able to launch the full decision support system, a user friendly web-based portal, called Northumbria World. It includes dashboards, scorecards, KPIs and advanced drill-down capabilities. We almost surprised ourselves with the rather quick and smooth implementation process -- it really exceeded expectations every step of the way." Eugene McCrossan, Financial Planning Director for Northumbria
Enable IT efficiency while reducing costs
With Microsoft business intelligence, you can cut costs and reduce complexity by leveraging existing IT investments to extend the reach of technology you already own.Because Microsoft Excel, SQL Server and SharePoint are integrated and inter-operable, you can rely on your existing IT resources and skill sets for faster implementation and lower total cost of ownership.
Conceptus Achieves Effective, Integrated Solution at Half the Cost
Conceptus deployed Microsoft business intelligence solutions to achieve increased visibility into key data and trends at half the cost of a competitor.
"By choosing Microsoft, we gained an effective BI solution at half the cost of an alternative. We were able to use our existing CRM and ERP systems and our existing data warehouse for building the OLAP cubes." Jeff Letasse, Vice President of Information Technology and Business Systems
www.pargesoft.com Microsoft Business Intelligence Partner
As your organization expands, the ability to rapidly scale your ERP systems to support new users, new locations, and new lines of business—as well as to improve the efficiency of core business processes—is critical. Systems that keep pace with your growing business can minimize growing pains and ensure your company is poised for future success.
Whether you’re supporting the organic growth of your existing business, expanding by adding new locations, or transforming your organization through merger or acquisition, Microsoft Dynamics AX can help you manage a smooth transition as you take your business to the next level. Here’s how:
Rapidly gain visibility into the new or combined entity and/or subsidiaries by integrating all business systems and capturing manual business processes. Aggregating and analyzing data from disparate systems can help deliver operational insight, enabling better sales and production forecasting, materials scheduling, inventory management, and other critical processes.
A familiar, comfortable user interface and intuitive Role Centers help employees quickly become proficient in ERP functionality, reducing downtime and training time, and eliminating resistance to adoption of the new systems.
Track multiple business units within a single organization as separate profit/loss centers. Scale to support an unlimited number of books for asset management and support different depreciation methods depending on tax authority and financial reporting purposes.
Rapidly add international capabilities and new functionality. Support for multiple languages and currencies, country-specific functionality, and a rich set of multi-site shared services and intercompany functionality make it straightforward to extend Microsoft Dynamics AX with the exact capabilities you need—when and where you need them.
Improve the speed of transaction processing and scale your transactional volume by automating business workflows, freeing people for other, more productive work, and reducing overhead costs as you grow.
Respond quickly to new opportunities by integrating discrete budgeting and planning processes into the daily rhythm of the business. High performance systems enable you to run production and planning processes more frequently, so you can react to changes and increase company performance and schedule efficiencies.
Maintain appropriate staffing levels and manage future organizational changes, including planned reorganizations and hiring campaigns by automating internal and external recruitment processes such as sourcing jobs, managing recruitment, and hiring new workers—including hiring en masse.
Enable employees to spot trends and respond proactively. More easily perform complex analyses on data involving numerous aspects of the business, so people across the organization can make more confident decisions about high-risk business situations based on data from multiple sources.
www.pargesoft.com Microsoft Dynamics AX NAV CRM Global Partner
Microsoft Dynamics AX delivers a rich industry foundation on which partners build packaged vertical applications to help you improve your ability to cope with individual market dynamics. These strong industry capabilities deliver breakthrough innovation for organizations in key industries—manufacturing, distribution, retail, services, and the public sector.
News!
To accelerate this road map, Microsoft has acquired deep industry functionality for manufacturing, retail, and services, so these industry capabilities are now at the core of a single, standard solution.
This single, standard platform makes it easier to implement, maintain, and upgrade Microsoft Dynamics AX industry software, resulting in significantly lower total cost of ownership. For example, vertical templates, part of the Microsoft Dynamics Sure Step implementation methodology, simplify and speed up implementation while helping to ensure you can meet the demands of your specialized business.
Mark Holt, IT Manager for Cayman Chemical says this about his company’s decision to run a Microsoft Dynamics AX industry solution:
“We choose Microsoft Dynamics AX with the process manufacturing solution from Fullscope over Oracle and SAP because Microsoft’s industry solution enabled a better fit with our business processes instead of dictating a fixed set of industry practices. Microsoft’s move to add industry solutions directly in to Microsoft Dynamics AX provides a predictable industry road map allowing partners to focus on the vertical solutions that can keep pace with the rate of innovation.”
Manufacturing
Support discrete and process manufacturing environments with a single solution for greater flexibility and growth.
Distribution
Identify market trends for effective demand planning and peak performance.
Retail
Manage retail products, processes, and relationships for greater profitability.
Services
Increased profitability and unmatched client service for firms providing services such as accounting, legal and management consulting firms.
www.pargesoft.com Microsoft Dynamics AX Global Partner
Project Management
Manage projects more efficiently with the ability to track, monitor, and get highly detailed information about each project, activity, and task. With a comprehensive view of your customers and streamlined processes, it’s easier to complete projects on time and within budget.
Resource Management
Maintain up-to-date information about resources and their availability and provide that information to your staff. With the ability to integrate your CRM data with existing systems, you get the data you need to quickly address changes and stay within time and budget requirements.
Customer Management
Create strong customer relationships that help build repeat business and loyalty. With each new project, you can add to a knowledge base that you will be able to tap for future projects. As you become more customer-centric, you can improve profitability and customer service to gain a competitive edge.
Microsoft® Business Solutions–Axapta® Product Builder simplifies and streamlines the process of ordering, planning and producing customized products, helping you to win more orders and increase customer loyalty.
- Your customers, vendors and employees can easily configure customized products
- Deliver customized products faster and more cost effectively by reducing the manual work involved in designing, planning and producing them
- An easy to use system that adapts to the needs of your customers and employees
Microsoft Axapta Product Builder enables your employees, as well as your customers, to configure complex products via a Microsoft Windows® client or over the Web.
Microsoft Axapta is an all-in-one solution that gives you real-time connectivity across your business. The Product Builder is designed to work with other key functional areas in Microsoft Axapta, including the Enterprise Portal, Master Planning, Production, Sales and Purchasing to shorten delivery cycles and optimize product design and production planning.
Both your customers and your employees can use the Product Builder to configure customized products and quickly obtain accurate pricing and delivery dates. Your employees can configure products using the Product Builder within the Microsoft Axapta client. In combination with Microsoft Axapta Enterprise Portal, your customers can configure products through your company Web site to match their unique needs. With Microsoft Axapta Product Builder, your business is open to your customers 24/7.
The Product Builder enables you to create flexible product models which define each product’s configurable options according to variables such as color, size and materials. Products can then be configured which match your customers’ individual requirements based on the options provided in the product models.
When the product has been configured, your customers receive up-to-date pricing and delivery information based on their choices. Because Product Builder links to other modules within Microsoft Axapta, updates to products, prices and lead times are automatically reflected throughout the solution and on your company Web site. Your customers will always be kept up-to-date on the status of the products they want.
The Product Builder provides information on the price and delivery date for configured products
Setting up the product models in Microsoft Axapta Product Builder is fast and efficient and reduces the potential for error. Through a series of menus and options, you define the criteria for the product models that are then used to configure products for individual orders.
When products are configured, the bills of material (BOM) and production routes are automatically generated for each sales order line. This results in less manual work required in production planning and scheduling and faster delivery of customized products to your customers. Pricing is also automatically calculated for each item on the configured BOM. And, as the Product Builder is connected in real time to the Master Planning module, delivery dates are calculated immediately with consideration of on-hand inventory and capacity availability.
Changes to product specifications are easily managed within the Product Builder. As BOMs are not pre-defined but are defined as products are configured, changes made to product models are reflected in BOMs created from that point on. This avoids the need to manually change hundreds of BOMs when changes to a product specification are made; you make the change once in the product model and that is all.
Microsoft Business Solutions–Axapta
Microsoft Axapta Product Builder is part of Microsoft Business Solutions–Axapta, a customizable, scalable and global Enterprise Resource Planning (ERP) solution that supports connectivity with your business community and provides you with a fast and powerful way to gain competitive advantage.
| Product Builder I | |
| Product configuration | a. Integrated with Microsoft Axapta sales orders, purchase orders and production b. User dialog automatically generated from variable setup on product model c. Immediate item configuration based on customer input d. Generates production of specific bills of material for each configured item e. Can model all complex products f. Default values for variables depending on customers and/or inventory items g. User profiles on variables to only allow specific users to specify this variable h. Reuse of data from previous configurations if needed i. Generation of item numbers based on the model variables j. Configuration details can be printed on order documents using the standard Axapta document handling feature k. Price calculations based on customers’ choice of variables from product models l. Price calculations can be fixed amount, percentage or even programmed per variable m. Language texts offering user dialogs in preferred languages n. Export/import of product models Possibility of using sub models with inheritance of variables from top to bottom and visa versa |
| Product Builder II | |
| Validation Rules | a.Create validation rules for variables, groups of variables and a complete configuration b.Create rules that govern the allowed content of variables c.Add or remove values from enumerated text variables d. Assign values to specific variables based on the content of other variables e.Validate values and display an error message build from the condition f. Add or remove variables from the user interface based on customer choices g.Enable product models to deal with divergent national standards h. Validation rules can be made in X++ code i. Create rules that govern the allowed content of variables (each variable, for a group of variables, or for all variables in a complete product model) j. Assign values to specific variables based on the content of other variables k. Add or remove variables from the user interface based on customer choices |
| Product Builder III | |
| Routing integration | a.Allows the creation of production specific routes and job cards for each configured item b.Default routes, as templates for the routes created in the product model c. Inserts complete default route in product model |
| Product Builder IV | |
| Advanced Configurations | a.Provides access to all of the tables and classes in your Microsoft Axapta installation b.Makes it possible to create complex formulas for tasks such as the calculation of raw material consumption c.Incorporates facts from any Microsoft Axapta table into your product models d. Enables product models to deal with divergent national standards e.Allows you to create advanced calculations using X++ programming language. Variables can be declared as any table, class or data type in Microsoft Axapta. f. Unlimited calculations |
| Product Builder for Enterprise Portal | |
| Product Builder for Enterprise Portal | a.Enables configuration of products via the Internet using existing product models b.Available as an add-on to the Microsoft Business Solutions–Axapta Enterprise Portal – Customer Role. c. Same user-dialog as when configuring the item via the sales order line from the Windows version of Microsoft Axapta |
www.pargesoft.com Microsoft Dynamics AX Global Partner
"Within one year the team was able to launch the full decision support system, a user friendly web-based portal, called Northumbria World. It includes dashboards, scorecards, KPIs and advanced drill-down capabilities. We almost surprised ourselves with the rather quick and smooth implementation process -- it really exceeded expectations every step of the way."
Eugene McCrossan, Financial Planning Director for Northumbria
"By choosing Microsoft, we gained an effective BI solution at half the cost of an alternative. We were able to use our existing CRM and ERP systems and our existing data warehouse for building the OLAP cubes."Jeff Letasse, Vice President of Information Technology and Business Systems for Conceptus

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